• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:

    公开号:SE1250734A1
    申请号:SE1250734
    申请日:2012-06-29
    公开日:2013-11-17
    发明作者:Tord Sjoeden；Ulf Boart；Morten Gustavson
    申请人:Cirkelfallet Ab；
    IPC主号:
    专利说明:

    [6] EPl 27ó9490Al shows another prefabricated wet room floor or roof, a number of slabs formed as a circular sector together form a circular case forming the seeds of the drainage well. The system is based on a number of segments identical for each circular turn being laid out around a centrally located, circular segment placed over the well. The floor begins to be laid over the well and then built on one circular turn at a time into the room. At the walls, the segments are trimmed so that they have a red shape.
    [7] An end mill with the present invention is to provide a surface coating system comprising prefabricated building elements with which it makes it easy and quick to build up a surface which has a sufficient drainage of water and a soft fall towards a drainage well. There should also be no unnecessary waste that needs to be transported away for waste management.
    [8] This end mill is filled by a surface coating system intended to coat a floor, a roof or other substantially planar bounded surface according to claim 1, which comprises at least one rectangular disc with a mark which marks a run-off point and a substantially flat lower surface and an upper surface with a first case facing the marking. The invention is characterized in that the first case is circular and has a radial inclination facing the marking from all points on the at least one rectangular disc. The case thus forms a recess in the disc which has the shape of at least a part of a blunt virtual cone with the tip of the cone directed towards the marking.
    [9] With this solution, a surface coating system is created which has a dedicated circular case which constitutes the seeds of the run-off point (s) in a specific room. The advantages of a soft circular fall are that it falls exactly the same amount towards the run-off point from all points in the whole room, and that you can coat the surface with e.g. stone or ceramic tiles and for joining joints without having to cut the tiles, which results in a significant time saving. A soaked case also helps when the surface is covered with asphalt, roof board, cardboard or cloth with felt, as is the case if the surface coating system is a roof or an inner fence. The location of the runoff point thus determines what each slice segment looks like and each slice segment is unique and intended for a specific limited area. Centered around the marking for the catchment point, an opening is arranged as a representative which acts as a drainage well. A board can be used as a wet room board intended for a limited space in a bathroom, for example a shower surface. In a first embodiment, the surface coating system comprises at least two separate rectangular discs intended to be arranged next to each other. At least one of the discs has a mark which marks a run-off point and at least two separate discs have an upper surface with a first circular drop with a radial slope facing the mark where the discs are arranged next to each other. By using at least two boards, a larger modular surface coating system can be manufactured without making it difficult to transport and lay out the system. However, it is obligatory to use as small a number of boards as possible for a specific limited area. 4
    [12] In one embodiment, the upper surface of at least one side edge of each disc is chamfered so that a chamfered notch is formed in the joint which arises between the discs when the discs are arranged next to each other.
    [13] The bevelled crowd can be filled with e.g. float putty. If float putty is arranged both in the joints between the boards and on the upper surface of the boards, the separate boards are merged into a single unit.
    [14] In another embodiment, the locally nearest runoff point mark is a second circular case which has a second slope which is greater than the first slope of the first circular case. The second case of the second inclination preferably extends from the marking to a virtual circle line arranged at a distance from the marking corresponding to a radius up to 500 mm.
    [15] By having a larger drop closest to the catchment point, a better drainage is created locally around the point. The local rapid run-off prevents the accumulation of water near the run-off point, which may, for example, be at the feet of a person using the shower in a water space.
    [16] In one embodiment, grooves are provided in the upper surface and / or the lower surface of the at least one disc. At least two grooves can be arranged intersecting each other so that they form a grid pattern. A device for heating, e.g. floor heating, and / or for reinforcement, e.g. reinforcement, can be placed in at least one of the spares. It is also possible to fill in the savings with float putty.
    [17] Savings arranged in the upper surface can be used for underfloor heating and savings arranged in the lower surface can be used to ventilate out any moisture that may arise between the subfloor and the surface coating system. The savings for underfloor heating are preferably arranged in a grid pattern that follows the slope of the floor completely and the hall.
    [18] The invention also relates to a method of manufacturing a coating system according to any of the embodiments described above. The method is characterized in that it comprises the steps of: * placing at least one rectangular disc on a work table * marking with a mark at least one run-off point on the at least one disc * determining the desired inclination on an upper surface of the at least one disc in the direction of the marking from information on the desired size of the surface the system is to be adapted to, the thickness of the discs and the position at the run-off point * process the desired slope on the upper surface of the at least one disc
    [19] An advantage of the above method of manufacturing a coating system is that a circular case with an even slope can be produced without any complicated manufacturing process.
    [20] In one embodiment, the case is processed by hot pressing. Hot pressing is a quick and easy manufacturing process to create a circular case. It is also possible to quickly manufacture many units with the same case.
    [22] In another embodiment, the case is machined forward with circular motions starting from the marking.
    [23] If the case is machined with circular movements starting from the marking, for example with a milling machine, each floor can be specially manufactured according to the customer's wishes.
    [24] The cutter can advantageously be a programmable S-axis cutter. The cutter is programmed individually with information about the desired size of the surface the system is to be adapted to, the thickness of the discs and the run-off point position.
    [25] By, for example, using a milling machine comprising a milling spindle which is tilted to the desired inclination and directing the lowest point of the seed head towards the run-off point marking, the manufacturing process can be further simplified. If a programmable S-axis milling is used, the manufacturing process goes faster and the lead times are reduced. Preferably, the seeders are provided with information from a platform programmed with information about the desired floor size, the thickness of the boards and where the run-off point should be located. The platform is selected depending on how many run-off points the surface coating system should have.
    [26] In one embodiment, the method also comprises the step of: * creating a hole for a runoff well centered around the runoff point mark.
    [27] In a further embodiment, the method also comprises the step of: * machining out grooves in the upper surface and / or lower surface of the at least one disc which extend over the entire respective surface.
    [28] In a further embodiment, the outer dimensions of the at least one disc are adapted to the desired size of the surface the system is to be adapted to after the case has been created.
    [29] By already during the manufacture of the surface coating system creating holes for drainage well and possibly also for drainage pipes and the like and also to freeze out grooves that can be used e.g. for underfloor heating and adjusting the outer dimensions of the board, as little as possible needs to be done on site when the system is mounted. This reduces the amount of waste that otherwise occurs during hole making and pruning. The waste that arises in the factory during the manufacture of the system can be recovered directly and recycled or reused in new disks.
    [30] All the above embodiments or parts of an embodiment can be combined freely as long as the combination is not contradictory.
    [31] The invention will now be described, by way of example, with reference to the accompanying drawings, in which: Fig. 1a shows a first embodiment of the invention in a plan view. Fig. 1b shows a section AA of figure 1a. Fig. 1c shows a perspective view of the invention according to the first embodiment Fig. 1c shows a perspective view of the invention with exaggerated dimensions Fig. 2a shows a second embodiment of the invention in a plan view Fig. 2b shows a section AA of figure 2a Fig. 3a-3c shows some possible shapes of the surface coating system adapted to different dimensions of the surface the system must be adapted to Fig. 4a and 4b show a third embodiment with cut-outs for underfloor heating and / or ventilation.
    [32] The following is a detailed description of embodiments of the invention. All examples should be seen as parts of the general description and years therefore generally possible to combine.
    [33] Hereinafter, the surface coating system will be described as a floor system for a wet room, but of course the system can be used to create drainage on other substantially flat limited surfaces, for example on roofs or on courtyards.
    [34] Figure 1a-1 shows a first embodiment of the floor system which comprises a board 1 with a marking 2 for a run-off point in the form of a floor drain. The mark 2 in this embodiment is centered on the disc 1, but it can also be placed in another suitable place from the edge of the disc, e.g. 450mm - ó00mm on the disc.
    [35] At the marking 2, a hollow must be arranged where the floor drain is mounted. The center of the hole for the floor drain should be at the center of the marking.
    [36] The discs may be e.g. of polystyrene foam of the type EPS or XPS or polyamide plastic (PA) or polypropylene (PP). But the disc material can also be glass foam or any disc material suitable for the purpose. The boards are mainly flat on the underside and are thus intended to lie on a flat surface. It is advantageous to use EPS boards with dimensions up to l200 mm x 3000 mm or XPS boards with dimensions up to ó00 mm x 3300 mm, but boards with any other dimensions can of course also be used. 9
    [37] Sheets made of a water-impermeable material, such as polyamide plastic (PA) or polypropylene (PP), can be an advantage if the shoe is placed in, for example, a wet room. The boards can die in themselves act as a moisture barrier against the underlying floor structure and sealing only needs to take place along the walls and along any joints between the boards.
    [38] Figures 2a and 2b show a second embodiment of the invention where the floor system comprises three separate rectangular boards 1a, 1b, 1c which are placed next to each other to together form the upper surface / floor surface 4 of the wet room.
    [39] One of the boards, in this case the middle board 1a, but of course it can also be some of the other boards 1b, 1c, has a marking 2 which in this case is a cut-out for a floor drain. The hole can also be frozen out or created on something else sweet during the manufacture of the floor system or if the floor is laid on the construction site.
    [40] Since the floor surface 4 is formed by several boards, in this case three, the separate boards 1a, 1b, 1c have an upper surface 4a, 4b, 4c with parts of the circular case. The middle disc 1b comprises the hole for the floor drain and the circular number around it forms a recess with the turret of a cone with the tip directed towards the center of the tail dries the floor drain. The two outer disks ia, ic occupy a pine which forms a recess in the disks ia, ic with the torm of a part of a blunt cone as the cone is cut in one or both sides. Figures 3a-3c show three different irregularly drained bathroom floors constructed with the thawing-like floor system. The floor systems shown in Figures 3a-3c are all built up of one or more rectangular boards ia, ib, ib ', ic, id with an upper floor surface 4 which has a circular pine towards a floor drain. The outer edges of the floor are pruned according to the desired dryness. No matter what the bathroom floor looks like, no cutting is needed on site. The boards can be specially manufactured after the floor has dried out already in the factory.
    [42] Figures 4a and 4b show an erosion storm of a floor system with tram-machined grooves ó arranged in the upper surface 4 of the boards i. The grooves in this grout storm are created in a grid pattern which can extend to the edges of the board (Fig. 4a) or end a bit in the tran edge (fig. 4b). A cable or pipe (not shown) for dry underfloor heating can be laid in the rafters. The underfloor heating coils are cast in place with sounding putty. Because the spares cross each other and are filled with a heat-dissipating teat putty, the heat is spread over the floor heating coils (evenly out over the floor.
    [43] It is also possible to place the savers ó in a grid pattern so that it matches a thirst-strengthening device, e.g. a prefabricated reinforcing mat or separate reinforcing bars inserted in the grooves ó one by one or keyed together. If a thirst quenching device is used, the whole structure becomes stronger and the separate boards are held together. When the reinforcement mat is laid in the grooves, they can be tulled with, for example, tly putty or concrete. Of course, these grooves can also be trampled in the board shown in Figs. Ia-i d. The reinforcement then strengthens the board itself. 11
    [44] In the embodiment shown in Figure 4a, the edges of the discs have a chamfer 7 which may be factory seeds or which may be machined by the machine creating the case. When the boards ia, ib, ic are laid next to each other, there will be a facade brittle in the joint ó between the boards. This fragility can be filled with e.g. float putty. Thus, there may be float putty fine in the joints ó between the boards and on the upper surface of the boards 4. The separate boards ia, ib, ic are then merged into a single unit i.
    [45] It is also possible to process / freeze grooves 8 in the lower surface 3 of the boards. These grooves 8 advantageously cross over the entire lower surface 3 of the floor and contribute to an air flow between the subfloor and the floor system.
    [46] It is also possible instead of arranging the at least one disc at a distance from the surface of the surface to be coated. The distance between the floor and the board can be used for ventilation or to draw electricity or water pipes.
    [47] The floor system can be manufactured through various machining processes.
    [48] For example, it is possible to prefabricate a circular case by casting separate discs in a casting mold or by plastic deformation of the discs by means of a cone-shaped pressing tool under heat, so-called hot pressing.
    [49] In hot pressing manufacturing, for example, a preheated plate of polyamide plastic (PA) or polypropylene (PP) is placed in a lower part of a mold. After placing the material set, the tool is closed and the material is pressed out into the mold space. When the material is heard, the tool is opened and the disc with the finished circular case is removed.
    [50] It is also possible to freeze the case. If the fall and shape of the floor is frozen, it is preferably processed with a 5-axis (X-, Y-, Z-, A- and C-axis) programmable freezer with a working surface of 3300 mm x 5000 mm. The cutter comprises a milling spindle which can be tilted to the desired inclination. The machine has automatic tool change and a vacuum table so that the discs are held in place. The Y-axis moves horizontally in the longitudinal direction of the machine, the X-axis moves horizontally laterally across the longitudinal direction of the machine and the Z-axis extends in the vertical direction. Movements around the A-axis tilt the milling spindle to the desired number of degrees and during movements around the C-axis the spindle rotates around its own axis. In the manufacture of a water floor, for example with the mat 2700 mm x 3500 mm, i.e. 9.45 m2, three boards with the mat 1200 mm x 3000 mm are preferably used which are laid next to each other on the working surface of the cutter. In a computer program, a number of platforms are stored depending on how many wells the room should have, most bathrooms have a well. The platform is programmed with information about the size of the floor and the thickness of the boards as well as the location of the well on the floor. The phrase is tilted to the desired slope and its lowest point is directed towards the marking 2 that defines the center of the well. The lowest point of the cutter is directed towards the marking 2 during the entire work process of creating the case. The case is milled in circular motions with a face mill and the center of the well is always the starting point for the circular motions. When the boards have fallen, the size of the floor is milled out of the boards by trimming the edges. The floor can in this step be given different shapes, see figure 3a-3c. In addition, slippage is milled out for the floor drain and possibly slippery for drain pipes for toilet chairs and sinks. The discs are then marked with a label that conforms to the accompanying drawing. The game that wins again.
    [52] If the floor is to have underfloor heating, a grid pattern can be milled out in the upper surface 4 of the floor, which follows the slope of the floor completely and the hall.
    [53] The above method focuses on each floor system being specially manufactured to order and where there is information about the floor size, shape and the location of the floor drain. 13
    [54] However, it is also possible to manufacture a flexible floor system, where the boards are stored at special points of sale and at a later stage adapted to a specific customer's bathroom, this is done as follows: o A "floor drain board" is produced in two variants. On one of the two variants, the well or marking for the well is placed centrally on the disc, at its center. On the second variant, the well or the marking for the well is placed, e.g. at least a quarter in on the disc from one of the edges of the disc. With the well as a starting point, the adjacent boards are processed in the same way as previously described.
    [55] Central to this invention is to provide a prefabricated floor with a uniform circular fall from all points on the surface of the floor. The case is based on where the floor drain is located and the floor must be manufactured with as small a number of rectangular panels as possible. In the description above, a floor system with one to three tiles is described, but with large water spaces it is of course possible to use more tiles. In production, standard standard sizes of discs are preferably used.
    权利要求:
    Claims (15)
    [1]
    1. 4 PATE NTKRAV l. Surface coating system for covering a floor, ceiling or other substantially flat limited surface comprising at least one rectangular slab (1, 1a, 1b, 1c) with a marking (2) which marks a run-off point and a substantially flat lower surface (3) and an upper surface (4) having a first case facing the mark (2) characterized in that the first case is circular and has a radial slope (a) facing the mark (2) from all points on the at least one rectangular disc (1, la, lb, lc) so that the case forms a recess in the disc (l, la, lb, lc) with the shape of at least a part of a blunt virtual cone with the tip of the cone directed towards the marking
    [2]
    A surface coating system according to claim 1, the die system comprises at least two separate rectangular discs (1a, 1b, 1c) intended to be arranged next to each other and the die one disc (1a) has a marking (2) which marks a run-off point and dies at least two the separate discs (1a, 1b) have an upper surface (4) with a first circular drop with a radial slope (a) facing the marking (2) die the discs are arranged next to each other.
    [3]
    Surface coating system according to claim 2, the upper surface (4) of each disc (la, lb, lc) of at least one side edge dies be chamfered so that a faceted bristle forms the joint (ó) which arises between the discs (la, lb, lc). ) die the discs are arranged next to each other.
    [4]
    Coating system according to any one of the preceding claims, the locally narrowest run-off point marking (2) dies at a second circular fall which has a second slope (ß) which is greater than the first slope of the first circular fall (a). 15
    [5]
    Surface coating system according to claim 4, the second case of slope (ß) extends from the marking (2) to a radius up to 500 mm from the marking ó.
    [6]
    Surface coating system according to any one of the preceding claims, dies grooves (8) arranged in the upper surface (4) and / or the lower surface (3) of the at least one disc (1,1Q, 1b, 1c).
    [7]
    Coating system according to claim ó, at least two grooves (8) arranged crosswise die so that they form a grid pattern.
    [8]
    Coating system according to claim ó or 7, a device for heating and / or reinforcement is intended to be placed in at least one of the grooves (8).
    [9]
    Coating system according to claim ó, 7 or 8, the grooves (8) are intended to be filled with float putty.
    [10]
    10. lO. Method of producing a surface coating system according to any one of claims 1-9, characterized in that it comprises the steps of: * placing at least one rectangular disc (l, la, lb, lc) on a work table * marking with a marking (2) at least one run-off point on the at least one disc (1,1 @, 1b, 1c) * determine the desired slope (a, ß) on an upper surface (4) of the at least one disc (l, la, lb, lc) in the direction of the run-off point marking (2) starting seeds information about the desired size of the surface the system must be adapted to, the thickness of the discs and the run-off point * process the desired slope (a, ß) on the upper surface (4) of the at least one disc (l, la, lb, lc). 16
    [11]
    A method according to claim 10, wherein the machining takes place by hot pressing the at least one rectangular disc.
    [12]
    Method according to claim 10, wherein the processing takes place with circular movements starting from the run-off point marking
    [13]
    A method according to any one of claims 10-12 which also comprises the step of: * creating a hole for a runoff well centered around the runoff point marking (2)
    [14]
    A method according to any one of claims 10-13, further comprising the step of: * machining grooves (8) in the upper surface (4) and / or lower surface (3) of the at least one disc (1, 1a, 1b, 1c) which extends over the entire respective surface (3, 4).
    [15]
    A method according to any one of the preceding claims 10-14, wherein the outer dimensions of the at least one disc (1, 1a, 1b, 1c) are adapted to the desired size of the surface the system is to be adapted to after the number has been trampled.
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    同族专利:
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    引用文献:
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    法律状态:
    2022-01-25| NUG| Patent has lapsed|
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